Manufacturing

Webinars, articles, and case studies from our custom software work for the manufacturing industry. Built for the people who deal with downtime, scattered data, and the question of which problem to solve next.

Webinars

We're not AI optimists — we're AI realists. We focus on practical automation that delivers measurable business results.

Andrew Kurilenko and Max Levytskyi

Head of R&D and Managing Partner, Techstack

What we've built

A look at real problems we took on, and what changed once we did.

Defect Detection in Solar Panel Manufacturing Using Computer Vision

Energy

Manufacturing

United States

A solar panel manufacturer partnered with us to modernize their quality control through computer vision. The result: an intelligent system that performs 0.6 millimeter precision measurements, detects defects in real time, and eliminates human error from repetitive tasks.

Developed a custom computer vision pipeline to detect panel defects and measure key distances with sub-millimeter accuracy

Overcame challenges including image noise, limited training data, and complex backgrounds using adaptive algorithms and advanced filtering

Integrated automated alerting and visual dashboard for real-time feedback and data-driven decisions

Reduced manual inspection effort, improved production efficiency, and enabled scalable quality control as production grows

IoT Sensor Kit Solution for Real-Time Environmental Monitoring

Digital Transformation

Manufacturing

United States

We developed an IoT sensor solution for a roof materials manufacturer to monitor environmental conditions affecting product quality. The system captures temperature and humidity data using embedded sensors and displays it in real time through a cloud-connected dashboard.

Built a fully integrated solution with edge devices (Raspberry Pi, sensors, infrared camera) and cloud infrastructure (GCP, Firebase, Braincube)

Enabled real-time monitoring and data logging for temperature-sensitive materials

Delivered cloud dashboards for tracking, forecasting, and anomaly detection across production and storage

Empowered the manufacturer to reduce product losses, gain operational insights, and implement predictive adjustments

Video-Based Quality Control System for Shingle Manufacturing

Digital Transformation

Manufacturing

United States

A shingle manufacturer partnered with Techstack to build a computer vision system that enables near real-time product tracking and defect detection on the production line. The AI-powered solution not only reduced scrap but also improved visibility for plant operators.

Developed and deployed a computer vision system for edge-based defect detection on shingle production lines

Enabled real-time monitoring of production status with image capture and on-screen defect reporting

Built from zero with a small core team, scaling to 15+ engineers post-MVP

Delivered both IoT hardware setup and cloud-connected software infrastructure

Provided testing support and complete documentation for remote client-side deployment

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Each case study highlights how we approach challenges with clear thinking, technical depth, and care for the entire product journey

50+ real case studies — all on our website!

Explore all case studies

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Kate Nyzhehorodtseva

Business Development Manager

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