Manufacturing Software Development Services
We build manufacturing software for operations and digital teams — with real-time visibility, AI-powered analysis, and edge-to-cloud control to cut downtime and scrap while scaling reliably.
What Makes Us a Different Manufacturing Software Development Company
Full-scale tech partner
We deliver engineering with product ownership aligned with your manufacturing strategy, production KPIs, and long-term goals. We’ve built complete engineering and R&D departments for major global manufacturing products, with high security standards and structured delivery processes, ensuring zero disruption to established operations.
High engineering standards
We stand against undisciplined engineering that breaks at scale in solutions, products, or architecture. With tailored QA strategies, well-defined architecture, and strong technical leadership, we deliver software that meets the rigorous demands of continuous manufacturing operations, ensuring reliability on the factory floor and across global sites.
Intelligent and risk-resilient software solutions
We build systems that unify machine, sensor, and vision data into one backbone — enabling real-time visibility, predictive insights, and faster decisions. Our solutions help manufacturers improve OEE, FPY, and recovery times while safeguarding uptime across sites. With predictive reliability and proactive risk management, we detect issues early and ensure continuous performance at scale.
Software built for lasting growth
We build the engineering foundations that manufacturing companies grow on from MVPs to enterprise-grade systems that integrate seamlessly with machinery, IoT platforms, and plant-wide control systems. Our solutions evolve with your production by adding capabilities, supporting expansion, and staying ahead of tech and compliance changes without disruption.
What Our Clients Say
Sherzod Gafar
CEO & Co-Founder,
HeyLama GmbH
Our Expertise in Software Development for Manufacturing
Unifying machine data, analytics, and control — we help manufacturers predict, prevent, and optimize across every line and site.
Factory automation systems
Digital control solutions, data acquisition, and HMI integrations to automate workflows and improve system accuracy.
Predictive maintenance tools
AI-powered analytics platforms that monitor equipment health, detect anomalies, and reduce unplanned downtime.
Quality control platforms
Computer vision and machine learning systems to detect product defects, analyze trends, and ensure compliance.
Manufacturing execution systems
Real-time data processing and plant-floor visibility to optimize resource utilization and production performance.
IoT & sensor integration
Seamless device-to-cloud platforms to gather telemetry data, visualize trends, and trigger automated workflows.
Success Stories: Case Studies by Techstack
Our solutions demonstrate measurable ROI — from improving first-pass yield and quality precision to reducing downtime and increasing visibility across production lines.
Defect Detection in Solar Panel Manufacturing Using Computer Vision
Energy
Manufacturing
United States
A solar panel manufacturer partnered with us to modernize their quality control through computer vision. The result: an intelligent system that performs 0.6 millimeter precision measurements, detects defects in real time, and eliminates human error from repetitive tasks.
Developed a custom computer vision pipeline to detect panel defects and measure key distances with sub-millimeter accuracy
Overcame challenges including image noise, limited training data, and complex backgrounds using adaptive algorithms and advanced filtering
Integrated automated alerting and visual dashboard for real-time feedback and data-driven decisions
Reduced manual inspection effort, improved production efficiency, and enabled scalable quality control as production grows
IoT Sensor Kit Solution for Real-Time Environmental Monitoring
Digital Transformation
Manufacturing
United States
We developed an IoT sensor solution for a roof materials manufacturer to monitor environmental conditions affecting product quality. The system captures temperature and humidity data using embedded sensors and displays it in real time through a cloud-connected dashboard.
Built a fully integrated solution with edge devices (Raspberry Pi, sensors, infrared camera) and cloud infrastructure (GCP, Firebase, Braincube)
Enabled real-time monitoring and data logging for temperature-sensitive materials
Delivered cloud dashboards for tracking, forecasting, and anomaly detection across production and storage
Empowered the manufacturer to reduce product losses, gain operational insights, and implement predictive adjustments
Video-Based Quality Control System for Shingle Manufacturing
Digital Transformation
Manufacturing
United States
A shingle manufacturer partnered with Techstack to build a computer vision system that enables near real-time product tracking and defect detection on the production line. The AI-powered solution not only reduced scrap but also improved visibility for plant operators.
Developed and deployed a computer vision system for edge-based defect detection on shingle production lines
Enabled real-time monitoring of production status with image capture and on-screen defect reporting
Built from zero with a small core team, scaling to 15+ engineers post-MVP
Delivered both IoT hardware setup and cloud-connected software infrastructure
Provided testing support and complete documentation for remote client-side deployment
Why Choose Techstack for Manufacturing Software Development
We understand how physical operations run — and how to translate them into connected, data-driven systems that enhance, not disrupt. Our approach integrates with existing processes and equipment, enabling predictive visibility, automation, and control across production environments. Our architecture adapts to evolving regulations, market demands, and technology change — without costly rebuilds.
We build the engineering foundations that manufacturing software grows on. Our scalable delivery frameworks are designed for data-intensive manufacturing environments. We help establish visibility, observability, and uptime across plants and releases.
From sensor data ingestion and system integration to QA and continuous improvement, we own every phase of delivery. We ensure each release strengthens your data visibility and operational intelligence — creating a feedback loop between factory performance and software evolution. Every engagement is led by strong technical leadership and clear accountability, aligning delivery with your 2–5 year growth roadmap while preventing technical debt that can slow future scaling.
You can expect fewer stoppages, faster recovery, higher yield, and audit-ready traceability across plants. Our partners report measurable improvements in OEE, FPY, and energy efficiency through unified data visibility and predictive insights. By combining cost-performance balance with global delivery alignment, we ensure that operational gains scale predictably across plants, regions, and time zones.
Our Software Development Workflow for Manufacturing
Each stage, from discovery to continuous optimization, is designed to minimize unplanned downtime and improve OEE stability.
01
Discovery
We audit your systems, gather requirements, and understand your factory workflows, devices, and software.
02
Scoping
We work collaboratively with your team to define a technical roadmap, delivery plan, and success metrics.
03
Development
We use agile methodology to develop modular, testable systems with high uptime and secure data flow.
04
Quality assurance
We implement robust QA and simulation environments to validate performance in real-world conditions.
05
Improvements
We iterate based on user feedback and plant KPIs, introducing new features and continuous optimization.
06
Support & Maintenance
Our team ensures post-launch support, monitoring, and regular updates for evolving factory needs.
Related Services: Software Development in the Manufacturing Industry
PoC & MVP development
Build quick prototypes to test automation ideas on real factory scenarios.
Custom software development
Tailored platforms aligned with your operational priorities and system constraints.
AI integration services
Add intelligence to quality control, maintenance, and planning processes.
IoT software development
Plan and implement scalable telemetry systems.
Data engineering
Make use of your manufacturing data.
Software audit
Analyze technical debt and readiness of the current factory software stack.
Quality assurance
Stress-tested systems that meet compliance and uptime expectations.
Dedicated team
Flexible team models that scale with your factory roadmap.
Expert outstaffing
On-demand engineering talent with manufacturing domain experience.
Engagement Model: Time & Materials
Fast start
Begin prototyping or integration in weeks
Scalable teams
Adjust to your deployment phases or shift needs
Full transparency
Real-time tracking and cost visibility
Flexibility and control
Adapt to evolving operations without red tape
How We Work: Roles and Responsibilities
At Techstack, we believe that building great software is a shared process that thrives on clear roles, strategic alignment, and long-term ownership. We’re not just a vendor, we’re your strategic technology partner.
What we do
Talent & team management
Source qualified engineers and handle employment logistics
Technical delivery
Execute development, ensure quality, and provide technical support
Reporting & tracking
Log hours accurately and deliver utilization reports
Leadership & knowledge
Support team coordination, growth, and maintain continuity during transitions
Scaling & best practices
Adapt team size and follow engineering best practices
What you do
Product ownership
Define vision, goals, and manage the roadmap
Active collaboration
Participate in sprints, provide feedback, and guide on product questions
Governance
Manage budget, approve invoices, and establish frameworks
Request a Free, No-Obligation Quote
Anton Ivanchenko
Business Development Manager
at Techstack
Partner with us to streamline operations and scale with confidence
What’s Next?
01
Get a confirmation email within 12 hours
02
Meet with Anton to explore your opportunities
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FAQ
What kinds of custom manufacturing software development services do you provide?
We provide a wide range of custom manufacturing software development services supporting all layers of manufacturing operations,
from machine-level automation and IoT monitoring to AI-powered quality control, MES platforms, and predictive maintenance systems. Whether you need an innovative on-site manufacturing solution, a real-time analytics dashboard, or defect detection powered by computer vision, we build systems that improve performance and scale with your business.
Can you integrate the software with our existing systems?
Yes. As manufacturing software development experts, we can help with any type of integration, whether it's connecting to legacy PLCs,
ERP systems like SAP or Oracle, or existing IoT sensor networks. The solutions we build are designed to work with your current environment, ensuring a smooth transition without disrupting operations.
What are the first steps to start manufacturing software solution development?
The process of custom software development for manufacturing begins with a discovery phase where we align on your goals, review your current systems,
and define the best approach. We then move into technical scoping to map out architecture, priorities, and integration paths. Within 1–2 weeks, you’ll have a clear project plan and a team ready to start building.