Real-Time Control Software for Manufacturing
We build custom software with predictive visibility, automated quality control, and instant alerts — so you can cut downtime by 40%, eliminate waste, and hit your operational targets on every shift.
From Uncertainty to Full Visibility
Before
Unplanned downtime disrupting schedules
Quality defects caught too late
No visibility across production lines
Manual processes slowing decisions
After
Predictive maintenance preventing failures
Real-time defect detection on line
Centralized dashboards across all sites
Automated workflows empowering operators
Our Software Solutions
Unifying machine data, analytics, and control — we help manufacturers predict, prevent, and optimize across every line and site.
Factory automation systems
Digital control solutions, data acquisition, and HMI integrations to automate workflows and improve system accuracy.
Predictive maintenance tools
AI-powered analytics platforms that monitor equipment health, detect anomalies, and reduce unplanned downtime.
Quality control platforms
Computer vision and machine learning systems to detect product defects, analyze trends, and ensure compliance.
Manufacturing execution systems
Real-time data processing and plant-floor visibility to optimize resource utilization and production performance.
IoT & sensor integration
Seamless device-to-cloud platforms to gather telemetry data, visualize trends, and trigger automated workflows.
Techstack in Numbers
More than a decade of building, scaling, and maintaining products companies rely on
10
+
Years building high-impact software solutions
15
+
Industries we've worked with
5.0
Clutch rating: trusted by long-term partners
60
%
Clients have stayed with us 5+ years
200
Exceptional specialists on board
Key Partners
Success Stories
Our solutions deliver measurable improvements in first-pass yield, quality precision, downtime reduction, and visibility across production lines.
Defect Detection in Solar Panel Manufacturing Using Computer Vision
Energy
Manufacturing
United States
A solar panel manufacturer partnered with us to modernize their quality control through computer vision. The result: an intelligent system that performs 0.6 millimeter precision measurements, detects defects in real time, and eliminates human error from repetitive tasks.
Developed a custom computer vision pipeline to detect panel defects and measure key distances with sub-millimeter accuracy
Overcame challenges including image noise, limited training data, and complex backgrounds using adaptive algorithms and advanced filtering
Integrated automated alerting and visual dashboard for real-time feedback and data-driven decisions
Reduced manual inspection effort, improved production efficiency, and enabled scalable quality control as production grows
IoT Sensor Kit Solution for Real-Time Environmental Monitoring
Digital Transformation
Manufacturing
United States
We developed an IoT sensor solution for a roof materials manufacturer to monitor environmental conditions affecting product quality. The system captures temperature and humidity data using embedded sensors and displays it in real time through a cloud-connected dashboard.
Built a fully integrated solution with edge devices (Raspberry Pi, sensors, infrared camera) and cloud infrastructure (GCP, Firebase, Braincube)
Enabled real-time monitoring and data logging for temperature-sensitive materials
Delivered cloud dashboards for tracking, forecasting, and anomaly detection across production and storage
Empowered the manufacturer to reduce product losses, gain operational insights, and implement predictive adjustments
Video-Based Quality Control System for Shingle Manufacturing
Digital Transformation
Manufacturing
United States
A shingle manufacturer partnered with Techstack to build a computer vision system that enables near real-time product tracking and defect detection on the production line. The AI-powered solution not only reduced scrap but also improved visibility for plant operators.
Developed and deployed a computer vision system for edge-based defect detection on shingle production lines
Enabled real-time monitoring of production status with image capture and on-screen defect reporting
Built from zero with a small core team, scaling to 15+ engineers post-MVP
Delivered both IoT hardware setup and cloud-connected software infrastructure
Provided testing support and complete documentation for remote client-side deployment
The Solar Energy Data Portal
Energy
Manufacturing
United States
A leading industrial manufacturing company partnered with us to develop a solar energy monitoring platform that aggregates and manages production data from various vendors. By centralizing data management, the company gained the ability to track performance patterns, maintain data accuracy, and make strategic decisions around energy optimization and future planning.
Built automated pipelines collecting historical and real-time hourly data from multiple vendor systems, handling diverse formats and protocols.
Implemented scalable cloud infrastructure with flexible storage and computing resources that adapt to growing data volumes and user demands.
Developed analytics capabilities that transform production data into actionable insights, helping stakeholders optimize performance and make informed decisions.
Partner Testimonials
We take ownership of what's done and what needs to be done. Whether you're heading a startup, midsize company, or enterprise, our team's expertise accelerates growth across diverse industries.
Here's how we deliver results:
Techstack is an example
of a successful engineering organization
Arila Barnes
Managing Director of AXM Software LLC
They really understand
what your problem is.
Ragnar Martens
Co-founder & Director of Product
at SkillLab
Why Choose Techstack
We understand how physical operations run — and how to translate them into connected, data-driven systems that enhance, not disrupt. Our approach integrates with existing processes and equipment, enabling predictive visibility, automation, and control across production environments. Our architecture adapts to evolving regulations, market demands, and technology change — without costly rebuilds.
We build the engineering foundations that manufacturing software grows on. Our scalable delivery frameworks are designed for data-intensive manufacturing environments. We help establish visibility, observability, and uptime across plants and releases.
From sensor data ingestion and system integration to QA and continuous improvement, we own every phase of delivery. We ensure each release strengthens your data visibility and operational intelligence — creating a feedback loop between factory performance and software evolution. Every engagement is led by strong technical leadership and clear accountability, aligning delivery with your 2–5 year growth roadmap while preventing technical debt that can slow future scaling.
You can expect fewer stoppages, faster recovery, higher yield, and audit-ready traceability across plants. Our partners report measurable improvements in OEE, FPY, and energy efficiency through unified data visibility and predictive insights. By combining cost-performance balance with global delivery alignment, we ensure that operational gains scale predictably across plants, regions, and time zones.
How We Deliver
Each stage, from discovery to continuous optimization, is designed to minimize unplanned downtime and improve OEE stability.
01
Discovery
We audit your systems, gather requirements, and understand your factory workflows, devices, and software.
02
Scoping
We work collaboratively with your team to define a technical roadmap, delivery plan, and success metrics.
03
Development
We use agile methodology to develop modular, testable systems with high uptime and secure data flow.
04
Quality assurance
We implement robust QA and simulation environments to validate performance in real-world conditions.
05
Improvements
We iterate based on user feedback and plant KPIs, introducing new features and continuous optimization.
06
Support & Maintenance
Our team ensures post-launch support, monitoring, and regular updates for evolving factory needs.
What Makes Us Different
Full-scale tech partner
We deliver engineering with product ownership aligned with your manufacturing strategy, production KPIs, and long-term goals. We’ve built complete engineering and R&D departments for major global manufacturing products, with high security standards and structured delivery processes, ensuring zero disruption to established operations.
High engineering standards
We stand against undisciplined engineering that breaks at scale in solutions, products, or architecture. With tailored QA strategies, well-defined architecture, and strong technical leadership, we deliver software that meets the rigorous demands of continuous manufacturing operations, ensuring reliability on the factory floor and across global sites.
Intelligent and risk-resilient software solutions
We build systems that unify machine, sensor, and vision data into one backbone — enabling real-time visibility, predictive insights, and faster decisions. Our solutions help manufacturers improve OEE, FPY, and recovery times while safeguarding uptime across sites. With predictive reliability and proactive risk management, we detect issues early and ensure continuous performance at scale.
Software built for lasting growth
We build the engineering foundations that manufacturing companies grow on from MVPs to enterprise-grade systems that integrate seamlessly with machinery, IoT platforms, and plant-wide control systems. Our solutions evolve with your production by adding capabilities, supporting expansion, and staying ahead of tech and compliance changes without disruption.
Request a Free, No-obligation Quote
Michael Tkalych
Business Development Manager
Hi! Let's discuss your tech talent needs and find
the perfect solution together!
What’s Next?
01
Get a confirmation email within 12 hours
02
Meet with Michael and discuss your team needs
